Suzhou Chilye Green Technology Co., Ltd.

The HVC 280 series connectors are plastic-housed high-voltage connectors developed by Chilye specifically for high-voltage connection systems inside electric and hybrid vehicles.

Model: HVC 280; Rated voltage: 1000V dc; Rated current: 40A max; Temperature range: -40°C to +125°C; Ingress protection: IP67, IP6K9K (mated), IP2XB (unmated); HV interlock: built-in high-voltage interlock; Locking: 2-stage tool-free unlocking; Mechanical life: >=100 cycles; Applicable cables: 2.5-6mm2

• Battery pack
• DC/DC conversion
• On-board charger
• Electric heater
• High-voltage distribution unit
• Electric air conditioning
• High-voltage harness system
• DC/DC converter
• Motor controller
• DC charging
• Power battery
• Inverter
• Drive motor
• High-voltage distribution and accessory systems

The HPC 1200 series connectors are plastic-housed high-voltage connectors developed by Chilye specifically for high-voltage connection systems inside electric and hybrid vehicles.

Model: HPC 1200; Rated voltage: 1000V dc; Rated current: 80A 85°C @10mm2, 100A 85°C @16mm2, 125A 85°C @25mm2; Temperature range: -40°C to +125°C; Ingress protection: IP67, IP6K9K (mated), IPXXB (unmated); HV interlock: built-in integrated type; Locking: lever-assisted locking with 2-stage tool-free unlocking; Mechanical life: >=100 cycles; Applicable cables: 10-25mm2

• Battery pack
• On-board charger
• Charging interfaces and other high-voltage accessory systems
• Charging interfaces and other high-voltage electrical accessory systems

The HVMC 530 series connectors are metal-housed high-voltage connectors developed by Chilye specifically for high-voltage connection systems inside electric and hybrid vehicles.

Model: HVMC 530; Rated voltage: 1000V DC; Rated current: 40A max; Temperature range: -40°C to +125°C; Ingress protection: IP68, IP6K9K (mated), IP2XB (unmated); HV interlock: built-in high-voltage interlock; Locking: screw locking; Mechanical life: >=100 cycles; Applicable cables: 2.5-6mm2

• Battery pack
• DC/DC conversion
• On-board charger
• Electric heater
• High-voltage distribution unit
• Electric air conditioning
• High-voltage harness system
• Low-voltage electrical accessory systems
• EV PDU
• Power battery
• High-current charging systems

This connector series crimps cables from 10 to 95mm2, delivers a current capacity of up to 3500A max (85C), meets the UL 4128 design requirements and holds UL and CE certifications; with keying that prevents mis-mating, 360-degree rotatable mating, finger-safe protection and anti-rotation once locked, it is a reliable interconnection solution between energy storage battery packs.

Model: HVS 600/800/1200; Rated voltage: 1500V dc (TUV) / 1000V dc (UL); Rated current: 120A max; Temperature range: -40°C to +125°C; Ingress protection: IP67, IP6K9K (mated); Unlocking: push-button, tool-free; Mechanical life: >=100 cycles; Applicable cables: 10-25mm2

• Energy storage cabinets
• Mobile energy storage vehicles
• Battery pole connections for home energy storage systems

The MSD service disconnect also provides excellent finger-contact protection and IP68 & IP6K9K sealing performance for safe maintenance of the high-voltage circuit.

Model: MSD; Rated voltage: 1000V dc (without fuse) / 600V dc (with fuse); Rated current: 280A (without fuse), 500A max (fuse rating); Temperature range: -40°C to +125°C; Ingress protection: IP67, IP6K9K (mated), IP2XB (unmated); HV interlock: built-in high-voltage interlock; Locking: 2-stage tool-free unlocking; Mechanical life: >=100 cycles; Applicable cables: 16-70mm2

• Battery pack
• Energy storage cabinet

The AC charging plug is a charging interface product developed by Chilye Technology for electric vehicle charging systems; compliant with the national standard and AC/DC charging interface requirements, it offers a high ingress protection rating and long mating life for reliable electrical connection between the vehicle and the charging station.

Model: AC charging plug; Rated voltage: 250V AC / 1000V DC; Rated current: 16A-250A; Ingress protection: IP54; Mating cycles: >=10000; Standards: GB/T 20234, IEC 62196

• High-voltage electrical system of new energy vehicles

The DC charging plug is a charging interface product developed by Chilye Technology for electric vehicle charging systems; compliant with the national standard and AC/DC charging interface requirements, it offers a high ingress protection rating and long mating life for reliable electrical connection between the vehicle and the charging station.

Model: DC charging plug; Rated voltage: 250V AC / 1000V DC; Rated current: 16A-250A; Ingress protection: IP54; Mating cycles: >=10000; Standards: GB/T 20234, IEC 62196

• High-voltage electrical system of new energy vehicles

The vehicle charging socket is a charging interface product developed by Chilye Technology for electric vehicle charging systems; compliant with the national standard and AC/DC charging interface requirements, it offers a high ingress protection rating and long mating life for reliable electrical connection between the vehicle and the charging station.

Model: vehicle charging socket; Rated voltage: 250V AC / 1000V DC; Rated current: 16A-250A; Ingress protection: IP54; Mating cycles: >=10000; Standards: GB/T 20234, IEC 62196

• High-voltage electrical system of new energy vehicles

The charging accessories are charging interface products developed by Chilye Technology for electric vehicle charging systems; compliant with the national standard and AC/DC charging interface requirements, they offer a high ingress protection rating and long mating life for reliable electrical connection between the vehicle and the charging station.

Model: charging accessories; Rated voltage: 250V AC / 1000V DC; Rated current: 16A-250A; Ingress protection: IP54; Mating cycles: >=10000; Standards: GB/T 20234, IEC 62196

• High-voltage electrical system of new energy vehicles

Mode 2 charging equipment is a charging product from Chilye Technology for new energy vehicles, providing AC slow-charging and portable charging solutions with multiple built-in safety protections, suitable for home and public charging scenarios.

Model: mode 2 charging equipment; Input voltage: 220V AC; Output power: 7kW; Ingress protection: IP54; Charging mode: Mode 2 / wall-mounted; Operating temperature: -30 to +50°C

• High-voltage electrical system of new energy vehicles

The wall-mounted charging station is a charging product from Chilye Technology for new energy vehicles, providing AC slow-charging and portable charging solutions with multiple built-in safety protections, suitable for home and public charging scenarios.

Model: wall-mounted charging station; Input voltage: 220V AC; Output power: 7kW; Ingress protection: IP54; Charging mode: Mode 2 / wall-mounted; Operating temperature: -30 to +50°C

• High-voltage electrical system of new energy vehicles

The battery distribution unit (BDU) is a high-voltage distribution product from Chilye Technology for high-voltage distribution system integration; it integrates fuses, relays, MSD and other high-voltage components in one unit to provide safe power distribution and protection between the battery pack and the loads.

Model: battery distribution unit BDU; Rated voltage: 1000V DC; Rated current: 250A-400A; Ingress protection: IP67; Operating temperature: -40 to +85°C; Integrated components: fuses / relays / MSD

• High-voltage electrical system of new energy vehicles

The high-voltage power distribution unit (PDU) is a high-voltage distribution product from Chilye Technology for high-voltage distribution system integration; it integrates fuses, relays, MSD and other high-voltage components in one unit to provide safe power distribution and protection between the battery pack and the loads.

Model: high-voltage distribution unit PDU; Rated voltage: 1000V DC; Rated current: 250A-400A; Ingress protection: IP67; Operating temperature: -40 to +85°C; Integrated components: fuses / relays / MSD

• High-voltage electrical system of new energy vehicles

The DC distribution unit is a high-voltage distribution product from Chilye Technology for high-voltage distribution system integration; it integrates fuses, relays, MSD and other high-voltage components in one unit to provide safe power distribution and protection between the battery pack and the loads.

Model: DC distribution unit; Rated voltage: 1000V DC; Rated current: 250A-400A; Ingress protection: IP67; Operating temperature: -40 to +85°C; Integrated components: fuses / relays / MSD

• High-voltage electrical system of new energy vehicles

The commercial vehicle battery swap connector is a battery quick-swap connector (BSC series) developed by Chilye Technology for battery swap applications; it enables a fast, reliable connection between the battery pack and the vehicle high-voltage circuit and supports automated battery swapping.

Model: commercial vehicle battery swap connector; Rated voltage: 1000V DC; Rated current: 250A-400A; Mating cycles: >=10000; Ingress protection: IP67; Battery swap connection time: <5min

• High-voltage electrical system of new energy vehicles

The passenger car battery swap connector is a battery quick-swap connector (BSC series) developed by Chilye Technology for battery swap applications; it enables a fast, reliable connection between the battery pack and the vehicle high-voltage circuit and supports automated battery swapping.

Model: passenger car battery swap connector; Rated voltage: 1000V DC; Rated current: 250A-400A; Mating cycles: >=10000; Ingress protection: IP67; Battery swap connection time: <5min

• High-voltage electrical system of new energy vehicles

Other battery swap connectors are battery quick-swap connectors (BSC series) developed by Chilye Technology for battery swap applications; they enable fast, reliable connections between the battery pack and the vehicle high-voltage circuit and support automated battery swapping.

Model: other battery swap connectors; Rated voltage: 1000V DC; Rated current: 250A-400A; Mating cycles: >=10000; Ingress protection: IP67; Battery swap connection time: <5min

• High-voltage electrical system of new energy vehicles

The board-mount signal connector is a signal connector developed by Chilye Technology for vehicle low-voltage signaling and control; with mis-mating prevention, high ingress protection and stable contact performance, it is used for low-voltage circuits such as sensors and controllers.

Model: board-mount signal connector; Rated voltage: 60V; Rated current: 3A-10A; Pin count: 2-40 pins; Ingress protection: IP67; Locking: secondary lock (TPA)

• High-voltage electrical system of new energy vehicles

The cable-mount signal connector is a signal connector developed by Chilye Technology for vehicle low-voltage signaling and control; with mis-mating prevention, high ingress protection and stable contact performance, it is used for low-voltage circuits such as sensors and controllers.

Model: cable-mount signal connector; Rated voltage: 60V; Rated current: 3A-10A; Pin count: 2-40 pins; Ingress protection: IP67; Locking: secondary lock (TPA)

• High-voltage electrical system of new energy vehicles

X series signal connectors are signal connectors developed by Chilye Technology for vehicle low-voltage signaling and control; with mis-mating prevention, high ingress protection and stable contact performance, they are used for low-voltage circuits such as sensors and controllers.

Model: X series signal connector; Rated voltage: 60V; Rated current: 3A-10A; Pin count: 2-40 pins; Ingress protection: IP67; Locking: secondary lock (TPA)

• High-voltage electrical system of new energy vehicles

The charging harness is a high-voltage/low-voltage harness assembly product developed by Chilye Technology; with conductor specifications and shielding structures customized to the vehicle layout, it provides reliable harness connections for high-voltage electrical systems and low-voltage control circuits.

Model: charging harness; Rated voltage: 1000V DC; Temperature class: -40 to +125°C; Wire gauge: 4-95mm2; Ingress protection: IP67; Shielding: 360°

• High-voltage electrical system of new energy vehicles

The high-voltage harness assembly is a high-voltage/low-voltage harness assembly product developed by Chilye Technology; with conductor specifications and shielding structures customized to the vehicle layout, it provides reliable harness connections for high-voltage electrical systems and low-voltage control circuits.

Model: high-voltage harness assembly; Rated voltage: 1000V DC; Temperature class: -40 to +125°C; Wire gauge: 4-95mm2; Ingress protection: IP67; Shielding: 360°

• High-voltage electrical system of new energy vehicles

The low-voltage harness is a high-voltage/low-voltage harness assembly product developed by Chilye Technology; with conductor specifications and shielding structures customized to the vehicle layout, it provides reliable harness connections for high-voltage electrical systems and low-voltage control circuits.

Model: low-voltage harness; Rated voltage: 1000V DC; Temperature class: -40 to +125°C; Wire gauge: 4-95mm2; Ingress protection: IP67; Shielding: 360°

• High-voltage electrical system of new energy vehicles

The energy storage harness is a high-voltage/low-voltage harness assembly product developed by Chilye Technology; with conductor specifications and shielding structures customized to the vehicle layout, it provides reliable harness connections for high-voltage electrical systems and low-voltage control circuits.

Model: energy storage harness; Rated voltage: 1000V DC; Temperature class: -40 to +125°C; Wire gauge: 4-95mm2; Ingress protection: IP67; Shielding: 360°

• High-voltage electrical system of new energy vehicles

The flexible copper busbar is a busbar product developed by Chilye Technology; made of high-conductivity copper with optional tin plating and insulation coating, it is used for high-current busbar collection and connections inside battery modules and distribution units.

Model: flexible copper busbar; Material: T2 copper / tin-plated copper; Current capacity: 100A-1000A; Insulation: heat-shrink / PVC coating; Operating temperature: -40 to +125°C; Surface finish: tin plating

• High-voltage electrical system of new energy vehicles

The rigid copper busbar is a busbar product developed by Chilye Technology; made of high-conductivity copper with optional tin plating and insulation coating, it is used for high-current busbar collection and connections inside battery modules and distribution units.

Model: rigid copper busbar; Material: T2 copper / tin-plated copper; Current capacity: 100A-1000A; Insulation: heat-shrink / PVC coating; Operating temperature: -40 to +125°C; Surface finish: tin plating

• High-voltage electrical system of new energy vehicles

The integrated busbar is a busbar product developed by Chilye Technology; made of high-conductivity copper with optional tin plating and insulation coating, it is used for high-current busbar collection and connections inside battery modules and distribution units.

Model: integrated busbar; Material: T2 copper / tin-plated copper; Current capacity: 100A-1000A; Insulation: heat-shrink / PVC coating; Operating temperature: -40 to +125°C; Surface finish: tin plating

• High-voltage electrical system of new energy vehicles

The overmolded copper busbar is a busbar product developed by Chilye Technology; made of high-conductivity copper with optional tin plating and insulation coating, it is used for high-current busbar collection and connections inside battery modules and distribution units.

Model: overmolded copper busbar; Material: T2 copper / tin-plated copper; Current capacity: 100A-1000A; Insulation: heat-shrink / PVC coating; Operating temperature: -40 to +125°C; Surface finish: tin plating

• High-voltage electrical system of new energy vehicles

The copper busbar and aluminum rod are busbar products developed by Chilye Technology; made of high-conductivity copper with optional tin plating and insulation coating, they are used for high-current busbar collection and connections inside battery modules and distribution units.

Model: copper busbar and aluminum rod; Material: T2 copper / tin-plated copper; Current capacity: 100A-1000A; Insulation: heat-shrink / PVC coating; Operating temperature: -40 to +125°C; Surface finish: tin plating

• High-voltage electrical system of new energy vehicles